Leading the Phosphate Fertilizer Industry: MAXTON Complete TSP and SSP Plant Equipos Solutions
In the phosphate fertilizer industry, which strives for superior efficiency and stable output, a reliable, efficient, and technologically advanced stationary production base is the cornerstone of success. MAXTON provides complete turnkey TSP (triple superphosphate) and SSP (superphosphate) production lines, including core equipment, from raw materials to finished product, helping you build a modern, highly profitable phosphate fertilizer production empire.
Solution 1: Core Equipos for the SSP (Superphosphate) Production Line
The SSP production line offers a straightforward process and a quick return on investment, making it a classic choice for securing a solid market position.Core Processes and Equipos:
1. Raw Material Preparation Section: High-Efficiency Grinding System
- Process : Phosphate rock → Crushing → Grinding to a 100-mesh size or larger.
- MAXTON Equipos : We provide the MAXTON-JAW Series Jaw Crusher for primary crushing, and the MAXTON-VRM Series Vertical Roller Mill as the core grinding equipment. This vertical mill integrates crushing, grinding, drying, and selection, reducing energy consumption by 30% compared to traditional ball mill systems. It also produces a uniform product particle size, perfectly meeting reaction requirements.
2. Acid Ore Mixing and Formation Section: Continuous Reaction and Curing System
- Process : Phosphate rock powder and a predetermined amount of dilute sulfuric acid react vigorously in the mixer, and the slurry is cured in the formation chamber.
- MAXTON Equipos : MAXTON-CM Continuous Mixer, MAXTON-BP Belt Forming Chamber
3. After solidified fresh calcium is cut, stacked, and matured, granulated into the final product.
- Process : Phosphate rock powder and a predetermined amount of dilute sulfuric acid react vigorously in the mixer, and the slurry is cured in the formation chamber.
- MAXTON Equipos : MAXTON-DG rotary drum granulator, MAXTON-RD rotary dryer, MAXTON-RC rotary cooler, MAXTON-MS multi-stage vibrating screen
Solution 2: Core Equipos for TSP (Triple Superphosphate) Production Line
TSP, as a high-concentration phosphate fertilizer, requires complex production processes and high technical barriers, making it crucial for enhancing a company's core competitiveness and profitability.
1. Phosphoric Acid Preparation Section (Core): Extraction and Filtration System
- Process : Phosphate rock reacts with sulfuric acid to produce phosphoric acid, which is then filtered to separate phosphogypsum.
- MAXTON Equipos : MAXTON-ER Extraction Reactor Series, MAXTON-PF Belt Filter/Turntable Filter (Core for ensuring phosphoric acid production and quality)
2. Phosphoric Acid Concentration Section: Key to Energy Saving and Consumption Reduction
- Process : Concentrates dilute phosphoric acid (~30% P₂O₅) to concentrated phosphoric acid (~50% P₂O₅).
- MAXTON Equipos : EST-FCE Forced Circulation Evaporator
3. Heavy Calcium Synthesis and Processing: High-Concentration Product Formation
- Process : Concentrated phosphoric acid reacts with more phosphate rock powder to produce heavy calcium, which is then granulated and dried.
- MAXTON Equipos : MAXTON-HM Heavy-Duty Mixer, MAXTON-SP Horizontal Forming Machine, MAXTON-AGG Advanced Granulation and Drying System (an integrated granulation-drying-cooling-screening production line optimized for processing high-concentration, hygroscopic heavy calcium products, ensuring solid, non-powdering granules).
Why Choose MAXTON as Your Partner?
- Excellent Performance : Our equipment is designed for harsh chemical environments and utilizes wear-resistant and corrosion-resistant materials, ensuring long life and high availability (>95%).
- Turnkey Project : From process design and equipment manufacturing to installation and commissioning and personnel training, we provide one-stop services for a worry-free start-up.
- Intelligent Control : Integrated DCS/PLC control systems enable precise monitoring and automated management of the entire process, optimizing production and reducing labor costs.
- Global Service Network : We provide 24/7 technical support, genuine spare parts, and professional maintenance services to minimize downtime.
Whether you're planning a new plant or upgrading an existing production line, MAXTON can provide you with the most competitive TSP and SSP production solutions.
Contacto a MAXTON sales engineer today to receive a customized solution and quote for your Completados!
