Main components of NPK fertilizer production line

The production process of compound fertilizer includes key steps such as raw material proportioning, mixing, granulation, drying and cooling, screening, and packaging. Each step has a direct impact on the quality and efficiency of the final product.

1. Raw Material Proportioning :

  • Accurately proportioning different raw materials, such as nitrogen, phosphorus, potassium, and trace elements, according to the needs of different crops and soils is the foundation for producing high-quality compound fertilizer.

2. Material Mixing :

  • Uniform mixing is key to ensuring the uniform distribution of all nutrients in compound fertilizer. This step requires high-quality mixing equipment.

3. Granulation :

  • Granulation is a core step in compound fertilizer production. High-quality granulation equipment not only improves the uniformity and appearance of granules, but also reduces dust and improves fertilizer efficiency.

4. Drying and Cooling :

  • Drying equipment removes excess moisture from the granules, and cooling equipment reduces the fertilizer temperature to ensure stable fertilizer quality and facilitate storage and transportation.

5. Screening :

  • Removing unqualified granules and powder ensures that the final product meets quality standards.

6. Packaging :

  • Qualified compound fertilizers are automatically packaged to improve production efficiency and reduce labor costs.

NPK Fertilizer Production Line Specifications

1. NPK Fertilizer Production Line Capacity

  • Small Line : 1-5 tons/hour
  • Medium Line : 5-20 tons/hour
  • Large Line : 20-50 tons/hour and above

2. Power Requirements

  • Voltage : Typically 380V, 50Hz (may vary by region)
  • Power : Depending on production capacity and equipment configuration, small lines typically require approximately 50-100kW, medium lines approximately 100-300kW, and large lines may exceed 300kW.

3. Site Requirements

  • Site Area : Depending on production capacity and equipment layout, small-scale compound fertilizer production lines typically require 100-500 square meters, medium-scale lines require 500-2000 square meters, and large lines require over 2000 square meters.
  • Height : Typically 6-10 meters

Why Choose MAXTON as Your Partner?

  • Excellent Performance : Our equipment is designed for harsh chemical environments and utilizes wear-resistant and corrosion-resistant materials, ensuring long life and high availability (>95%).
  • Turnkey Project : From process design and equipment manufacturing to installation and commissioning and personnel training, we provide one-stop services for a worry-free start-up.
  • Global Service Network : We provide 24/7 technical support, genuine spare parts, and professional maintenance services to minimize downtime.

Whether you're planning a new plant or upgrading an existing production line, MAXTON can provide you with the most competitive NPK production solutions.

Contacto a MAXTON sales engineer today to receive a customized solution and quote for your Completados!

International Project Casos de Éxito

We have provided advanced NPK production solutions for compound fertilizer manufacturers worldwide. Here are some of our international case studies.

📍 Morocco
NPK Production Line

300,000 TPY NPK Plant

MAXTON provided complete NPK production equipment for new facility, including raw material batching systems, mixing units, and granulation lines. The Completados achieved exceptional product quality with balanced nutrient content and uniform granule size.

300K TPY
Annual Capacity
15-15-15
NPK Grade
97%
Availability
📍 Jordan
NPK Production Line

Jordan Fertilizer Co. - NPK Plant Modernization

Complete modernization of existing NPK production facility with MAXTON's advanced mixing and granulation systems. The upgrade increased production capacity by 40%, reduced energy consumption by 20%, and improved product quality with more precise nutrient formulation.

20-10-10
NPK Grade
20%
Energy Saving
40%
Capacity Gain
📍 Brazil
NPK Production Line

Vale Fertilizantes - NPK Expansion Project

Expansion of NPK production capacity using MAXTON's innovative granulation technology and automated batching equipment. The Completados increased annual capacity to 250,000 tons with products meeting various crop-specific formulations for the Brazilian market.

250K TPY
Annual Capacity
10-20-20
NPK Grade
25%
Energy Saving

Ready to Get Started?

Contacto our experts to find the perfect solution for your needs.